SUNRISE - Magnetic clutch manufacturers for over 20 years in web guide control system industry.

Natural cooling single shaft type PB magnetic particle brake 1

Natural cooling single shaft type PB magnetic particle brake 2

Natural cooling single shaft type PB magnetic particle brake 3

Natural cooling single shaft type PB magnetic particle brake 4

Natural cooling single shaft type PB magnetic particle brake 5

Natural cooling single shaft type PB magnetic particle brake 6

Natural cooling single shaft type PB magnetic particle brake 7

Natural cooling single shaft type PB magnetic particle brake 8

Natural cooling single shaft type PB magnetic particle brake

Heat capacity increased by rotating the periphery to improve heat dissipation. Rated torque of magnetic particle brake from 6 to 400 Nm with rated speed from 15 rpm. Controls tension for winding and unwinding long materials such as paper, film, thread, electric wire, various sheets, and tape. Supports high speed and high functionality of production lines.

Brand:

Sunrise Group

Rated Torque:

6Nm ~ 400Nm

Delivery Term:

EXW

Certification:

Place of Origin:

Dongguan

Packing:

Export Carton/Case

Delivery time:

1-3 days

Inquiry

Write a Review

Fig. 1 Structural diagrams of PB series magnetic particle brake

Magnetic particle brake and principle of operation

The magnetic particle brake structure is shown in Fig. 1. The drive member linked to the input side and the driven member fixed on the stator are disposed concentrically across a powder gap.

● The powder gap is filled with powder (magnetic iron powder), and the coil for passing a magnetic flux to the powder is built in the stator, and it is designed to feed direct current from outside through the lead wire.

● While the drive member is rotating, when a current flows in the coil, a magnetic flux is generated as indicated by broken line in the drawing, and the powder is linked like a chain along the magnetic flux, so that the drive member and driven member are coupled together. Since the driven member is fixed on the stator, it works as a brake.

● When the exciting current is cut off, the magnetic flux disappears, and the coupling force of the powder is eliminated, thereby cutting of transmission of powder to the driven member..

magnetic particle brake Feature

Easy control over a wide range

Continuous slip operation

Stable torque

Large heat capacity

Smooth connection and drive

Specification

Magnetic particle brake datasheet
Model		PB-003	PB-006	PB-015	PB-025	PB-050	PB-100	PB-200	PB-400
Rated torque[kgf-m](N-m)		0.3(3)	0.6(6)	1.2(12)	2.5(25)	5(50)	10(100)	20(200)	40(400)
Capacity DC24V 75°C	Current(A)	0.53	0.81	0.94	1.24	2.15	2.4	2.7	3.5
	Power (W)	12.7	19.4	22.5	30	51.5	57.6	64.8	84
	No. of hours set (S)	0.08	0.08	0.1	0.12	0.13	0.25	0.37	0.4
Moment of inertia(kgcm²)		3.00*10^-4	6.00*10^-4	1.34*10^-3	3.8*10^-3	9.5*10^-3	3.5*10^-2	9.15*10^-2	2.4*10^-1
Weight		3.5	5.2	5.5	7.6	15.5	34	45	99
Maximum speed (r/min)		1800
Weight of powder (g)		7.5	10	20	33	60	140	225	370

Magnetic particle brake dimension(unit:mm)

Model	PB-003	PB-006	PB-015	PB-025	PB-050	PB-100	PB-200	PB-400
D1	120	134	152	182	225	278	327	395
D2	75	116	126	160	198	256	295	365
D3(g7)	33	42	42	55	74	100	110	130
D4	55	64	64	78	100	140	150	200
L	106	112.5	132	155	192	239	270	330
L1	22	26	29	43	55	65	69	92
L2	78	80.5	98	108	131	167	191	226
L3	14	14	15	17	30	28	30	35
L4	14	18	25.5	26	28	45	55	66
L5	12	12.5	14.5	15	18	225	26.5	35
d(h7)	10	12	15	20	25	30	35	45
T	11.5	13.5	17	22	28	33	38.5	48.5
W(p7)	4	4	5	5	7	7	10	12
V	M30.6P6L	M40.7P8L		M50.8P10L	M61P12L	M101.5P20L
R	6-M50.8P10L	6-M61P10L				6-M101.5P20L		8-M101.5P15L
S	1/8	1/8			1/4	3/8

Magnetic Particle Brake Mounting

(1) Fasten the fitting part of the bracket to the mounting plate and fix it.

(2) Always use an elastic coupling to connect the magnetic particle brake shaft and load shaft, and set the concentricity, perpendicularity, etc. of the shafts at this time within the allowable value of the elastic coupling to be used.

(3) When mounting a pulley or the like, ensure it is within the range of allowable shaft load

Magnetic powder clutch exciting current VS torque

Magnetic particle clutch & brake exciting vs torqu

Powder clutch|brake application

Natural cooling single shaft type PB magnetic particle brake 18

Textile machinery

Fiber twisters, treatment machines, weaving machines

Natural cooling single shaft type PB magnetic particle brake 19

Metal fishing systems

Extruders, wire stretchers, presses, welders, steel wire retractors, cutters, pipe makers, wire winding machines

Natural cooling single shaft type PB magnetic particle brake 20

Machine tool systems

Lathes, Millers, steel extruders, CNC lathes, specialized machinery

Natural cooling single shaft type PB magnetic particle brake 21

Transportation equipment

Hoists, feeders, conveyors, rollers, winders

Paper- making systems

Bag-making machines, box-making machines, slitters, book-making machinery, cutters, copy paper machines

Other machinery

Printing mchinery, wood-working machinerylaminators,testing machinery,food processing machinery, Li-battery machinerytire machinery

Application scenarios

Web guide & tension control system testing machine

Attention Of Operation for magnetic particle brake

Install it with correct mounting method (make high-speed rotation side as the input side) to use the magnetic powder clutch. If the mechanical structure of output and input shafts have to be installation reversely, make sure to use the under 1000R/MIN. If the output shaft and input shaft be installed reversely, which will make the machine idle for a long time, the magnetic powder clutch will greatly shorten the life by mixing magnetic powder.

Note the moisture. If the magnetic is damp, then performance will become unstable, so be careful do not to let the oil or water get into the housing. Especially when installed in the gear box, oil penetrated the internal branch of the housing through the shaft, so please seal it with film completely.

Surface temperature. Caused by continuous operation, the maximum temperature of the surface is below 90 degrees when running more, than the value and durability will be greatly reduced. Make sure to limit the temperature will not above90 degree, make sure to keep the use of sliding within allowed work range.

Maintenance for magnetic particle brake

Turn off the power and make sure rotating elements are stopped

Natural cooling single shaft type PB magnetic particle brake 33

When the powder is moist, the expected performance may not be exhibited. Be careful not to admit water or oily material inside the clutch. In particular, if used near the gear box, the oil may invade through the shaft, and therefore perfect oil sealing is advised.

Natural cooling single shaft type PB magnetic particle brake 34

The powder replacement timing cannot be indicated clearly because the powder life varies depending on the conditions of use (slip rotation speed, heat dissipation). Judge the replacement timing when the torque decreases to 70% or less of the initial value. However, it is actually difficult to check the torque. Even if the torque has decreased, it increases when the exciting current increases. Therefore, if the specified torque cannot be obtained at the rated current, replace the powder.

Natural cooling single shaft type PB magnetic particle brake 35

Check the coupling mounting bolts and others for looseness.

When disposing of this magnetic particle brake at the end of its service life, please follow local and national guidelines for the disposal of industrial magnetic particle brake.

Feel Free To Contact With Us

If you have any questions about our products or services, feel free to reach out to customer service team.