Our Aluminium Guide Roller has excellent ink transfer and uniform hardness over all the surface. 





Features:





Dimensional accuracy


Perfect binding to metal core


Non swelling & non tacky surface


Optimum tensile strength


Lowest compression ratio




Dynamically Balanced

Web guiding controller function:






 






1. support three operation modes: edge-following, line-following and center-alignment.






2. support photoelectric sensor, ultrasonic transducer and CCD Sensor






3. detect sensor’s parameters intelligently, no need to correct the sensor under most circumstances






4. automatic travel measurement, no need to limit the switch mechanically.






5. no overshot integral variable PI algorithm, high accuracy, fast reaction and less error.

High Quality Web Guiding Control System with Air Sheet Laying Table






Steering Frame PG series order code:PG-350D60W300-ARM












PG





PG Series  Intermediate Steering Frame









350





Roller Length









D60





Roller Diameter









W300





Roller Width









A





A: All-in-one  S: separated









R





Web direction: R:  left¡ª¡ª>right; L:  right¡ª¡ª>left









M





M: Manual sheet laying table   A: Air  sheet laying table

























Steering Frame PG series Size:






 













 






Steering Frame PG series material moving direction:

Wraps Material Homing System Web Guide Control System
















Sunrise Newly developed all-in-one web guide controller is applied to accurate correct the narrow range of materials. Especially for label printing, packaging and non-woven industries. All-in-one web guiding controller is with compact design, easy installation and saving space. Controller, driver and detector are integrated which help user to increase high efficiency during installation and debugging.
















*Textile machinery: fiber twisters, treatment machines, weaving machines






* Metal fishing systems: extruders, wire stretchers, presses, welders, steel wire retractors, cutters, pipe makers, wire winding machines


*Machine tool systems: lathes,


* Millers, steel extruders, CNC lathes, specialized machinery


* Transportation equipment: hoists, feeders, conveyors, rollers, winders


* Paper- making systems: bag-making machines, box-making machines, slitters, book-making machinery, cutters, copy paper machines

Tension Controllers



Tension and Torque Controllers automatically compensate for changes in roll diameter, speed and other process variables.







What is Web Tension Control ?

Web tension control can be defined as the maintenance of a set amount of web tension (pull or force) for a material being processed. Often measured in oz, lbs, grams, kg, or newtons ¡ª proper tension must be maintained to prevent stretching, wrinkling, breaking or inconsistent registration of material during printing or converting processes.





Web tension control improves uniformity in coating applications and material lamination while decreasing the incidence of rewind defects such as crushed cores, starring and telescoping. When web tension is under control it can enable processes to run at higher speeds while reducing scrap, delivering a rapid return on investment that boosts producers' long term profitability.





Where is web tension control most commonly used?

Web tension control is most commonly used in three zones: Unwind (infeed), Intermediate (process), and Rewind (take up).

In the unwind zone, infeed roll hold-back torque is often controlled by an electric or pneumatic brake. The web strain or tension resulting from this torque is regulated by a closed-loop controller to prevent web drooping, stretching or wrap-up incidents ahead of transiting to the intermediate zone.

Proper maintenance of intermediate zone tension is often critical to ensuring the quality of coating, laminating, curing, treating or slitting processes. This zone is typically controlled by a set of driven nip rollers which dictate line speed to the entire system. This speed reference is matched in the unwind and rewind by virtue of having to accelerate or decelerate in order to maintain a desired tension set point.

Proper tension in the rewind zone ensures under or over-tight rolls and their associated defects are prevented. Rewind zone torque is often controlled by the motor drives of center or surface winders. Implementing progressive taper tension techniques during winding is an effective way to ensure finished rolls maintain spring tension stability and do not experience material shift and core deformation during handling and storage.

From process start to finish, it's clear that reliable web tension control is the key to ensuring maximum system efficiency and quality of finished products.











Typical tension control solutions incorporate:



Sunrise Automatic tension controller such as the LTC-858A,LTC-858A



Sunrise Tension sensor such as LS series or LC series tension sensor



Sunrise A Pneumatic Brake, Magnetic Particle Brake, Clutch